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1-Apr-2025
5 Ton Overhead Bridge Crane
Introduction to 5 Ton Overhead Cranes
A 5 ton overhead crane is an essential lifting solution for industrial and manufacturing facilities, warehouses, construction sites, and material handling operations. These cranes provide efficient, safe, and reliable lifting capabilities for medium-duty applications.
Dongqi Crane, a leading overhead crane manufacturer and supplier, offers high-quality 5 ton overhead cranes at competitive prices. This guide covers:
- Key features of 5 ton overhead cranes
- Types of 5 ton overhead cranes available
- 5 ton overhead crane price & cost factors
- Where to buy a 5 ton overhead crane for sale
- Why choose Dongqi Crane for your lifting needs
1. What Is a 5 Ton Overhead Crane?
A 5 ton overhead crane is a material handling system designed to lift and transport loads up to 5 metric tons (5,000 kg). It consists of:
- Bridge girder(s) – Single or double girder design
- Hoist & trolley – Electric or manual lifting mechanism
- End trucks & runway system – Supports crane movement
- Control system – Pendant, radio remote, or cabin-operated
Common Applications of 5 Ton Overhead Cranes
✔ Manufacturing plants (automotive, steel, machinery)
✔ Warehouses & logistics centers
✔ Construction & infrastructure projects
✔ Power plants & heavy industries
✔ Shipbuilding & ports
2. Types of 5 Ton Overhead Cranes
Dongqi Crane offers a comprehensive range of 5-ton overhead cranes designed to meet diverse industrial lifting requirements. Below is an in-depth analysis of each crane type, including technical specifications, advantages, and ideal applications.
A. Single Girder Overhead Crane (5 Ton Capacity)
Structural Configuration:
- Primary girder: European standard I-beam or welded box girder
- End carriages: Rigid welded construction with double-girder configuration
- Wheel arrangement: Typically 4-wheel design with anti-derailment features
Technical Specifications:
| Parameter | Specification Range |
|---|---|
| Span | 7.5m – 31.5m (customizable) |
| Lifting height | 6m – 30m (standard), up to 50m (special) |
| Work duty | A3-A5 (FEM/ISO standard) |
| Operating speed | 20/5 m/min (travel), 8/2 m/min (hoist) |
| Control voltage | 24V/36V safety voltage |
Key Advantages:
- Cost Efficiency: 30-40% lower initial investment compared to double girder
- Space Optimization: Reduced headroom requirement (minimum 300mm clearance)
- Energy Saving: Lightweight structure decreases power consumption
- Quick Installation: Modular design allows for rapid assembly
Ideal Applications:
- Small to medium-sized manufacturing workshops
- Warehousing and logistics centers
- Maintenance bays in industrial plants
- Light assembly operations
Special Features Available:
- Variable frequency drive (VFD) for smooth acceleration
- Anti-sway control system
- Corrosion-resistant coating (C4/C5 standards)
- Wireless remote control option
B. Double Girder Overhead Crane (5 Ton Capacity)
Structural Configuration:
- Main girders: Two welded box girders with reinforced diaphragms
- End trucks: Heavy-duty construction with 8-wheel configuration
- Trolley: Centralized design with dual-redundant braking
Technical Specifications:
| Parameter | Specification Range |
|---|---|
| Span | 10.5m – 35m (extendable) |
| Lifting height | Up to 50m (special designs available) |
| Work duty | A5-A7 (FEM/ISO standard) |
| Operating speed | 32/8 m/min (travel), 10/2.5 m/min (hoist) |
| Control system | PLC-based with CAN bus communication |
Key Advantages:
- Enhanced Stability: Dual-girder design minimizes deflection (≤1/800 of span)
- Higher Duty Cycle: Suitable for continuous operation (up to 80% ED)
- Precision Control: ±5mm positioning accuracy with encoder feedback
- Future-Proofing: Easy capacity upgrades (up to 125% of rated load)
Ideal Applications:
- Steel fabrication plants
- Heavy equipment manufacturing
- Power generation facilities
- Paper mills and foundries
Special Features Available:
- Laser guidance system
- Load moment indicator (LMI)
- Automated positioning system
- Integrated weighing scale (±1% accuracy)
C. European Standard Overhead Crane (5 Ton)
Design Philosophy:
- Compact profile based on FEM 9.511/9.681 standards
- Modular components for easy maintenance
- Ergonomic operation features
Technical Specifications:
| Parameter | Specification Range |
|---|---|
| Span | 5m – 28m |
| Lifting height | 3m – 30m |
| Work duty | A3-A6 |
| Hoist type | Low-headroom wire rope or chain hoist |
| Control | IP65-rated pendant with emergency stop |
Key Advantages:
- Space Saving: 20-30% reduced building height requirement
- Energy Efficient: Regenerative braking system
- Quiet Operation: Noise level <75dB at 1m distance
- Low Maintenance: Sealed-for-life bearings and lubricated-for-life gears
Ideal Applications:
- Clean room environments
- Food processing plants
- Pharmaceutical facilities
- Electronics manufacturing
Special Features Available:
- Stainless steel construction
- Hygienic design with smooth surfaces
- Explosion-proof variants (ATEX Zone 1/2)
- RFID-based load identification
D. Explosion-Proof Overhead Crane (5 Ton)
Safety Features:
- Intrinsically safe components (Ex d, Ex e, Ex ib ratings)
- Spark-resistant materials
- Static electricity dissipation system
Technical Specifications:
| Parameter | Specification Range |
|---|---|
| Certification | ATEX, IECEx, NEC (Class I Div 1/2) |
| Temperature class | T1-T6 |
| Protection type | Flameproof enclosure (Ex d) |
| Additional safety | Gas detection interlock system |
Key Advantages:
- Hazard Mitigation: Prevents ignition in explosive atmospheres
- Reliable Operation: Dual-circuit safety monitoring
- Corrosion Resistance: Special coatings for chemical environments
- Fail-Safe Design: Automatic shutdown upon fault detection
Ideal Applications:
- Oil refineries and petrochemical plants
- Gas processing facilities
- Paint and solvent manufacturing
- Grain handling and storage
Special Features Available:
- Remote monitoring system
- Emergency escape trolley
- Pressurized control cabinets
- Anti-static wheels and rails
E. Customized 5 Ton Overhead Cranes
Engineering Capabilities:
- 3D modeling and finite element analysis (FEA)
- Dynamic load simulation
- Seismic analysis (up to Zone 4)
Common Customizations:
- Structural Modifications:
- Cantilever designs
- Monorail integration
- Underhung configurations
- Control Systems:
- Fully automated operation
- Integration with MES/ERP systems
- Predictive maintenance features
- Special Environments:
- High-temperature variants (up to 200°C)
- Cryogenic applications (-60°C)
- Radiation-resistant designs
Design Process:
- Requirement analysis (2-5 days)
- Conceptual design (1-2 weeks)
- Detailed engineering (2-4 weeks)
- Prototype testing (if required)
- Final production
Quality Assurance:
- 100% non-destructive testing (UT, MT, PT)
- Load testing at 125% of capacity
- Dimensional verification with CMM
- Functional safety validation
This comprehensive range ensures that every 5-ton overhead crane from Dongqi Crane is precisely engineered to meet specific operational requirements while maintaining the highest standards of safety and performance. Our engineering team can provide detailed technical consultations to help select the optimal crane configuration for your application.
3. 5 Ton Overhead Crane Price & Cost Factors
Understanding the pricing structure of 5-ton overhead cranes requires detailed examination of multiple technical and commercial factors. This section provides an exhaustive breakdown of cost components, pricing models, and value-added considerations.
A. Detailed Price Determinants Matrix
| Cost Factor | Impact Range | Technical Considerations | Commercial Implications |
|---|---|---|---|
| Structural Design | ±25% of base price | Single girder (L≤25m): $8-18K Double girder (L≤25m): $15-30K European style: +15-20% premium | Higher spans require reinforced girders (+$500/m beyond 25m) |
| Hoisting Mechanism | ±35% variation | Wire rope hoist: $4-8K Chain hoist: $3-6K Explosion-proof: +40-60% | VFD control adds $1.5-3K Remote control: +$2-4K |
| Span Length | $300-800/m | Standard ≤25m included 25-35m: +15% >35m: +25-40% | Additional runway beams required beyond 40m span |
| Lifting Height | $200-500/m | Standard 6m included Each additional meter: +$300± | Requires longer wire ropes (+$100/m) and drum capacity |
| Control System | $1-10K variance | Pendant: $1-2K Radio remote: $3-5K Cabin: $8-15K | Smart controls (IoT) add $5-8K |
| Duty Classification | ±20% adjustment | A3 (light): Base A5 (medium): +10% A7 (heavy): +20% | Affects motor sizing and brake requirements |
| Environmental Protection | +15-50% | IP54: Standard IP65: +10% C5 coating: +15% Explosion-proof: +50% | Special certifications require additional testing |
| Customization | +10-100% | Non-standard colors: +5% Special safety features: +15-30% Full automation: +50-100% | Engineering hours billed at $120-200/hr |
B. Component-Level Cost Breakdown
1. Mechanical Systems (40-55% of total cost)
- Main girders: $3-8K (single), $6-12K (double)
- End carriages: $2-5K
- Trolley assembly: $3-7K
- Runway system: $50-150/m (installed)
2. Electrical Systems (25-35%)
- Hoist motor: $1.5-4K (depending on duty)
- Control panel: $2-5K
- Travel motors: $1-3K each
- Safety devices: $1-2K (limit switches, overload protection)
3. Installation & Commissioning (15-25%)
- Foundation work: $3-8K
- Electrical connection: $2-5K
- Load testing: $1-3K
- Operator training: $500-1.5K
C. Regional Pricing Variations
| Market | Single Girder Range | Double Girder Range | Key Cost Drivers |
|---|---|---|---|
| North America | $12-28K | $20-45K | UL certification (+8-12%) Union labor costs |
| Europe | €10-22K | €18-38K | CE compliance (+5-10%) Higher material standards |
| Southeast Asia | $7-15K | $12-25K | Lower labor costs Local content requirements |
| Middle East | $9-20K | $16-35K | Desert protection package (+10%) Customs duties |
D. Total Cost of Ownership (TCO) Analysis
1. Initial Investment (Year 0)
- Equipment purchase: 60-75%
- Installation: 15-20%
- Training/documentation: 5-10%
2. Operational Costs (Annual)
- Energy consumption: $500-1,500/year
- Preventive maintenance: $1-3K/year
- Spare parts: 2-3% of initial cost/year
3. Lifecycle Considerations
- Expected service life: 15-25 years
- Major overhaul at Year 10: 20-30% of initial cost
- Residual value: 15-25% after 15 years
E. Cost Optimization Strategies
1. Design Efficiency Measures
- Optimal span calculation (±5cm precision)
- Right-sized motors (NEMA Premium efficiency)
- Modular construction for future expansion
2. Procurement Advantages
- Bulk purchase discounts (5-15% for 3+ units)
- Off-season ordering (5-8% savings)
- Local content utilization (7-12% savings)
3. Maintenance Cost Reduction
- Predictive maintenance systems (-30% downtime)
- OEM spare parts packages (-15-20% vs. individual)
- Remote monitoring (-25% service calls)
F. Financing Options Comparison
| Option | Terms | Advantages | Considerations |
|---|---|---|---|
| Cash Purchase | Full payment | Lowest TCO No interest | High initial capital |
| Bank Loan | 3-5 years @ 6-9% | Tax benefits Preserves cash flow | Collateral required |
| Leasing | 3-7 years | Off-balance sheet Upgrade flexibility | Higher long-term cost |
| Rental | Daily/monthly | No commitment Short-term need | Most expensive option |
G. Hidden Cost Considerations
- Site Preparation
- Floor reinforcement: $50-150/m²
- Power supply upgrade: $3-10K
- Lighting/ventilation modifications
- Regulatory Compliance
- Permitting: $500-5K (varies by jurisdiction)
- Annual inspections: $300-1K
- Insurance premiums: 1-2% of insured value
- Productivity Impacts
- Installation downtime: 2-4 weeks
- Operator learning curve: 40-80 hours
- Efficiency gains: 15-30% productivity increase
This detailed cost analysis enables buyers to make informed decisions when evaluating 5-ton overhead crane investments. Dongqi Crane provides transparent quotations with itemized cost breakdowns, allowing customers to understand exactly where their investment is allocated and identify potential areas for cost optimization without compromising quality or safety standards.
4. Where to Buy a 5 Ton Overhead Crane for Sale?
Why Choose Dongqi Crane?
✔ 30+ Years of Industry Experience – Trusted manufacturer since 1992
✔ CE, ISO, & OSHA Compliance – High safety & quality standards
✔ Custom Engineering Solutions – Tailored cranes for unique needs
✔ Competitive Pricing – Direct factory pricing (no middlemen)
✔ Global Supply Network – Export to 80+ countries
How to Purchase a 5 Ton Overhead Crane from Dongqi?
- Consultation – Discuss requirements with engineers
- Quotation – Get a detailed price breakdown
- Customization – Modify design if needed
- Production & Testing – Rigorous quality checks
- Delivery & Installation – On-site support available
5 Ton Overhead Crane for Sale – Current Offers
Dongqi Crane has ready-to-ship 5 ton overhead cranes in stock. Contact us for:
- Discounted prices for bulk orders
- Financing & leasing options
- After-sales service & spare parts
5. Conclusion – Best 5 Ton Overhead Crane Supplier
A 5 ton overhead crane is a cost-effective lifting solution for industries requiring medium-duty material handling. The price of a 5 ton overhead crane depends on design, customization, and installation factors.
Dongqi Crane provides:
✅ High-quality, durable cranes
✅ Competitive 5 ton overhead crane cost
✅ Custom engineering & global support
Need a 5 ton overhead crane for sale?
📞 Contact Dongqi Crane today for a free quote!
🌐 Visit our website for more details.
Frequently Asked Questions (FAQs)
Q1: What is the lead time for a 5 ton overhead crane?
- Standard models: 4-8 weeks
- Custom cranes: 8-12 weeks
Q2: Does Dongqi provide installation services?
- Yes, we offer global installation & commissioning support.
Q3: What maintenance does a 5 ton overhead crane need?
- Regular inspections, lubrication, and electrical checks (we provide maintenance manuals).
Q4: What is the warranty period?
- Standard 12-24 months warranty (extendable).
Final Thoughts
Investing in a 5 ton overhead crane improves efficiency and safety in material handling. Dongqi Crane ensures high-performance, cost-effective solutions with excellent after-sales support.
Get your customized 5 ton overhead crane today! 🚀
