10 Ton Overhead Crane

Introduction to 10 Ton Overhead Cranes

10-ton overhead cranes are essential for medium-to-heavy industrial lifting in manufacturing plants, warehouses, and construction sites. Dongqi Crane, a leading global manufacturer, offers high-performance 10-ton overhead cranes for sale with customizable configurations to optimize efficiency and safety.

This guide covers:

• Key models & specifications
• Price factors & budget planning
• Industry applications
• Why choose Dongqi Crane?

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1. 10 Ton Overhead Crane Models & Specifications

A. Single Girder vs. Double Girder Comparison

Feature	Single Girder	Double Girder
Capacity	10 tons	10 tons
Span Range	5m–22.5m	10m–35m
Lifting Height	6m–18m	6m–30m
Headroom	1.2m–1.8m	1.5m–2.2m
Travel Speed	20–32 m/min	20–40 m/min
Best For	Workshops, warehouses	Heavy-duty manufacturing

B. Hoisting Mechanism Options

• Wire Rope Hoist (Standard)
• Speed: 3.2–8 m/min (VFD-controlled)
• Motor: 13–22 kW (S3 duty)
• Rope: 12–16mm (6×36WS steel core)
• Chain Hoist (Optional)
• Speed: 0.8–3 m/min
• Motor: 5.5–11 kW
• Chain: Grade 100 alloy steel

C. Control Systems

• Pendant Control (8–12 buttons, 24V safety)
• Radio Remote Control (100m range, 2.4GHz)
• Automated PLC System (±5mm positioning)

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2. 10 Ton Overhead Crane Pricing Guide

A. Detailed Price Structure by Configuration

1. Single Girder vs. Double Girder Cost Analysis

Component	Single Girder (USD)	Double Girder (USD)	Technical Difference
Main Bridge Structure	12,500-16,800	22,000-28,500	+75% stiffness
Hoisting Mechanism	9,800-13,200	14,500-18,600	+40% duty cycle
End Carriages	4,200-6,500	7,800-9,200	+85% wheel load
Electrical System	5,600-7,800	8,200-10,500	+45% power rating
Total Base Price	32,100-44,300	52,500-66,800	+63% avg. cost

2. Duty Class Pricing Matrix

Duty Class	Usage (Starts/Hour)	Price Adjustment	Key Component Upgrades
A3	≤100	-15%	Standard motors
A5	160	Base Price	Class H insulation
A6	250	+20%	Reinforced gearing
A7	400	+35%	Special bearings

B. Customization Cost Drivers

1. Span Length Economics

Span Range	Cost per Meter	Structural Impact	Max Unsupported Span
5-12m	$980	Minimal	12m
12-18m	$1,850	Intermediate	18m
18-22.5m	$2,750	Significant	22.5m (single girder)
22.5-35m	$3,900	Full redesign	35m (double girder)

2. Height Adjustment Pricing

Height Range	Cost Adjustment	Technical Changes Required
6-12m	Included	Standard drum
12-18m	+$3,200	Extended drum capacity
18-24m	+$6,500	Dual-drum system
24-30m	+$11,800	Rope guidance system

3. Control System Options

Control Type	Added Cost	Technical Specifications
Basic Pendant	Included	8-button, 24V safety
Radio Remote	+$4,800	2.4GHz, IP65 rating
Semi-Auto PLC	+$12,500	±5mm positioning
Full Automation	+$24,000	Integrated with MES/ERP

C. Material & Protection Costs

1. Structural Steel Options

Material Grade	Price Impact	Yield Strength	Best Application
Q235B	-12%	235MPa	Light duty
Q345B	Base	345MPa	Standard
Q460C	+25%	460MPa	Heavy cyclic

2. Surface Protection Systems

Coating Type	Added Cost	Protection Life	Environment Suitability
Standard Paint	–	5-7 years	Indoor dry
Epoxy Zinc	+$3,800	10-12 years	Humid industrial
Hot-Dip Galvanized	+$7,200	15-20 years	Marine/outdoor
Stainless Cladding	+$15,000	25+ years	Chemical plants

D. Geographic Pricing Variations

1. Regional Cost Factors

Market	Price Multiplier	Key Considerations
China Domestic	1.0x	Local production
Southeast Asia	1.12x	Sea freight
Middle East	1.28x	Desert package
Europe	1.45x	CE certification
North America	1.52x	UL compliance

2. Logistics Cost Estimates

Destination	Sea Freight	Air Freight	Lead Time
Vietnam	$2,800	$9,500	3 weeks
UAE	$4,900	$14,200	5 weeks
Germany	$6,700	$18,500	7 weeks
USA (West)	$8,200	$21,000	8 weeks

E. Operational Cost Projections

1. 10-Year Total Cost of Ownership

Cost Category	Single Girder	Double Girder	Notes
Initial Purchase	$38,000	$60,000
Installation	$5,500	$8,200
Energy (1,800h/yr)	$14,200	$19,500	@$0.10/kWh
Maintenance	$18,000	$26,000	3% of CAPEX/yr
Total	$75,700	$113,700

2. Maintenance Cost Breakdown

Component	Frequency	Cost per Service	Replacement Cycle
Wire Rope	18 months	$850	5 years
Motor Service	3 years	$1,500	10 years
Bearing Change	2.5 years	$1,200	7 years
Structural Insp	Annual	$600	–

F. Special Application Premiums

1. Hazardous Environment Packages

Requirement	Cost Impact	Key Modifications
Explosion-Proof	+38%	ATEX components
High Temperature	+22%	Heat shielding
Corrosive	+30%	316L stainless

2. Smart Technology Add-ons

Feature	Added Cost	ROI Period	Benefits
Load Monitoring	+$4,900	1.1 years	18% fewer failures
Vibration Analysis	+$6,200	1.5 years	35% longer bearing life
Auto Lubrication	+$8,100	2.2 years	45% less downtime

G. Cost Optimization Strategies

1. Value Engineering Options

• Modular pre-assembly (-9-11% installation)
• Standard component packages (-6-8%)
• Batch ordering discounts (4% for 2+, 7% for 5+)

2. Alternative Procurement Models

Model	Cost Advantage	Terms
Operating Lease	28% lower CAPEX	5-year
PPP Agreement	Pay-per-lift	7-year
Refurbished Unit	32-42% savings	2-year warranty

H. Price Comparison with Competitors

Manufacturer	Single Girder Price	Double Girder Price	Lead Time
Dongqi Crane	$32,100-44,300	$52,500-66,800	8-16 weeks
European A	$42,000-58,000	$68,000-85,000	12-20 weeks
American B	$38,000-52,000	$62,000-78,000	10-18 weeks
Japanese C	$45,000-60,000	$72,000-90,000	14-22 weeks

This exhaustive pricing guide demonstrates that while 10-ton overhead cranes represent a significant investment, proper configuration selection and lifecycle planning can optimize total cost of ownership. Dongqi Crane offers transparent pricing models with flexible customization to meet both budgetary and performance requirements across global markets, delivering 15-25% cost advantages over Western competitors without compromising quality or reliability.

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3. Industry Applications of 10 Ton Overhead Cranes

A. Manufacturing Sector Solutions

1. Automotive Production Lines

• Precision Handling Requirements:
• Engine block transfer (8-10 ton loads)
• Stamping press feeding (5-7 minute cycles)
• Body-in-white positioning (±1mm accuracy)
• Special Features:
• Non-marking nylon pad hooks
• EMI-shielded controls for robotic cells
• Cleanroom-compatible models (ISO Class 6)

2. Steel Fabrication Facilities

• Critical Operations:
• I-beam manipulation (8-12m lengths)
• Plate flipping (10×3m sheets)
• CNC machine loading/unloading
• Technical Enhancements:
• 150% overload capacity
• Heat-resistant paint (up to 200°C)
• Anti-deflection monitoring system

B. Energy & Infrastructure Applications

1. Power Plant Maintenance

• Key Lifting Scenarios:
• Turbine component replacement (7-9 ton parts)
• Transformer handling (confined space lifts)
• Boiler tube bundle extraction
• Safety Systems:
• Explosion-proof controls (Zone 2/22)
• Seismic-rated structures (0.3g)
• Load moment indicators (±1.5% accuracy)

2. Renewable Energy Projects

• Specialized Uses:
• Wind turbine gearbox servicing
• Solar panel array installation
• Hydroelectric dam maintenance
• Environmental Adaptations:
• Outdoor-rated corrosion protection
• Wind-resistant design (up to 15m/s)
• UV-stable electrical components

C. Logistics & Material Handling

1. Heavy Warehouse Operations

• Typical Load Profiles:
• Industrial machinery (8-10 ton units)
• Containerized cargo (20′ ISO containers)
• Bulk material pallets (2-4 ton units)
• Efficiency Features:
• 35m/min traverse speeds
• Automated storage interfaces
• RFID inventory tracking

2. Portside Material Handling

• Unique Challenges:
• Barge loading/unloading
• Ship component repairs
• Dock equipment maintenance
• Marine Specifications:
• Salt-spray resistant coatings
• Humidity-controlled panels
• Tidal compensation systems

D. Specialized Industrial Applications

1. Aerospace Manufacturing

• Precision Demands:
• Wing spar assembly (±0.8mm)
• Composite layup tool handling
• Engine nacelle installation
• Technical Specifications:
• Vibration damping (<0.3g)
• Non-magnetic materials
• Cleanroom certification

2. Mining & Mineral Processing

• Heavy-Duty Requirements:
• Crusher mantle changes
• Ball mill liner replacement
• Thickener mechanism service
• Rugged Features:
• ATEX Category 1 compliance
• Dust-proof electricals (IP66)
• Impact-resistant bumpers

E. Application-Specific Configurations

1. Foundry & Metalcasting

• Special Requirements:
• Heat shields (up to 250°C)
• Slag-resistant cable management
• High-temperature lubricants
• Typical Cycle:
• Ladle transfer
• Mold handling
• Casting extraction

2. Paper & Pulp Industry

• Unique Needs:
• Corrosion-resistant construction
• Humidity-proof electricals
• Non-sparking components
• Common Lifts:
• Roll handling (8-12 ton paper rolls)
• Digester maintenance
• Calender servicing

F. Performance Metrics by Industry

Industry	Daily Cycles	Uptime %	Precision	ROI Period
Automotive	250-350	96%	±1mm	1.5-2 yrs
Steel	120-180	92%	±3mm	2-2.5 yrs
Energy	60-90	90%	±5mm	2.5-3 yrs
Logistics	400-600	98%	±10mm	1-1.5 yrs

G. Dongqi Custom Solutions

1. For Food Processing:

• DQ-FP10 Series
• Stainless steel construction
• Hygienic design (EHEDG compliant)
• Washdown protection

2. For Pharmaceutical:

• DQ-PH10 Series
• Cleanroom certification
• Non-particulating materials
• Validation documentation

3. For Chemical Plants:

• DQ-CX10 Series
• Acid-resistant coatings
• Explosion-proof motors
• Gas detection systems

H. Safety Enhancements

1. Hazardous Areas:

• Intrinsically safe controls
• Spark-resistant materials
• Static discharge protection

2. High-Precision:

• Laser guidance systems
• Micro-positioning controls
• Anti-sway algorithms

3. Heavy-Duty:

• Redundant braking
• Load path monitoring
• Structural health sensors

I. Smart Features Integration

1. Industry 4.0 Ready:

• OPC UA connectivity
• Digital twin synchronization
• Predictive maintenance

2. Automated Functions:

• Position repeatability
• Path optimization
• Collision avoidance

3. Data Analytics:

• Energy monitoring
• Usage tracking
• Component wear analysis

This expanded application guide demonstrates the exceptional versatility of Dongqi’s 10-ton overhead cranes across industries. From the precision demands of aerospace manufacturing to the rugged conditions of mining operations, our cranes incorporate specialized engineering solutions that deliver optimal performance in each unique working environment, with customization options that address specific operational challenges while maintaining safety and efficiency.

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4. Why Choose Dongqi 10 Ton Overhead Cranes?

✅ Custom Engineering – Adjustable span, height & controls
✅ High-Quality Materials – ISO-certified steel & components
✅ Smart Features – IoT monitoring & automation
✅ Global Support – Installation & spare parts network

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Conclusion

Dongqi Crane’s 10-ton overhead cranes for sale provide reliable, cost-efficient lifting for diverse industries. Whether you need a single-girder workshop crane or a heavy-duty double-girder system, we offer custom solutions with fast delivery.

Request a free quote today! 🏗️⚡